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There is a more eco-friendly way to derive the paper industry waste product, lignin, from wood and convert it into chemical building blocks.

The resulting chemicals can end up used in paint, insulation foam, and several other products, said researchers at the KU Leuven Centre for Surface Chemistry and Catalysis.

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Lignin is a substance in the cell walls of plants that strengthens their structure. When wood processes into paper pulp, lignin ends up being a waste product.

Researchers have long been trying to figure out a way to use this lignin waste stream, said Professor Bert Sels. “The traditional method to remove lignin from the pulp requires heavy chemistry and has side-effects: You end up with lignin that is unsuitable for further processing.” Therefore, the paper industry usually burns the lignin, even though it is a low-grade fuel.

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Rather than focusing on the value stream of the degraded lignin, researchers from KU Leuven developed an alternative method to simultaneously convert the wood into usable paper pulp and high-grade lignin-derived products.

“Our method involves feeding wood into a small chemical reactor and adding a catalyst — to set off the chemical reaction — as well as a solvent,” Sels said. “With the right temperature and pressure, we can separate the lignin from the pulp and disassemble it into smaller components. The result is a lignin oil that is easier to convert into chemical building blocks. These building blocks, in turn, can be used in plastic, insulation foam, solvents, colorings and flavorings, medicines, ink, paint, and so on.”

Only a while ago, the researchers from the Centre for Surface Chemistry and Catalysis developed a method to convert the cellulose in wood into hydrocarbon chains. These hydrocarbons can end up used as an additive in gasoline, or as a component in plastics.

“Bio-refining techniques typically only target polysaccharides such as cellulose,” Sels said. “Our study about turning sawdust into gasoline is a case in point. This new study however rethinks the concept of bio-refining: For the first time we focus on lignin — and not cellulose — as the starting point to make chemical building blocks from wood. Ours is a sustainable method to turn lignin, once considered a waste product, into useful chemicals for industrial purposes while keeping the paper pulp available for further processing. This brings added value to the paper industry, which is a great bonus in the current economic context.”

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