A & B Foundry & Machining LLC is facing $170,107 in fines for 33 health and safety violations, including four repeat, said Occupational Safety and Health Administration (OSHA) officials.
The Nov. 15 inspection fell under the national emphasis program targeting the primary metals industry. The Franklin, OH-based facility employs 55 workers and, since 2004, four previous inspections have resulted in multiple citations.
“A & B Foundry & Machining has a responsibility to train and protect workers from known industry hazards, such as exposure to noise, respiratory and machine guarding,” said Bill Wilkerson, OSHA’s area director in Cincinnati. “Programmed inspections help OSHA achieve its goal of reducing worker injuries and illnesses by directing enforcement resources to industries where the highest rates of injuries and illness have occurred.”
Four repeat violations involve failing to provide fire extinguisher, noise and chemical hazards training; perform medical evaluations of workers required to use respirators and to fit-test respirators. A repeat violation exists when an employer previously faced citations for the same or a similar violation of a standard, regulation, rule or order at any other facility in federal enforcement states within the last five years. The company faced the same violations in 2009.
Twenty-six serious violations include failing to ensure use of personal protective equipment, prevent use of damaged personal protective equipment and conduct annual audiograms. OSHA also found fall hazards, poor housekeeping, inoperative safety latches on crane hoists, lack of machine guarding on multiple machines, electric safety violations, and a failure to train workers on and conduct periodic inspections of energy control procedures. A serious violation occurs when there is substantial probability that death or serious physical harm could result from a hazard about which the employer knew or should have known.
Three other-than-serious violations include not conducting performance evaluations for forklift operators, a partially blocked exit door and lack of certification of a workplace hazard assessment. An other-than-serious violation is one that has a direct relationship to job safety and health, but probably would not cause death or serious physical harm.